Recipes / Smoked Beef & Cheddar Sandwich!

Smoked Beef & Cheddar Sandwich!

Smoked Beef
& Cheddar Sandwich!

Apr 22, 25

Smoked Beef & Cheddar Sandwich!

Smoked Beef & Cheddar Sandwich!

Cook Time: 2 Hrs
Print Recipe
Print Recipe

Description

I've been wanting to make a Chuds version of the Arby’s beef & cheddar sandwich for a long time, and it's finally here! Today I made homemade smoky roast beef, homemade onion buns, & a homemade ooey gooey cheese sauce, and it all comes together for a fantastic bite! 10/10! Definitely recommend giving this one a try folks!

Ingredients

  • USDA Prime tri-tip (or cut of choice)
  • Chuds Steak Rub (or your favorite seasoning)
  • Onion buns (see recipe below)
  • Arby’s Sauce (see recipe below)
  • Cheese sauce (see recipe below)

Arby’s Sauce

  • 315g ketchup
  • 45g hot sauce
  • 15g Worcestershire sauce
  • 15g brown sugar
  • 10g granulated garlic
  • 5g granulated onion
  • 5g black pepper
  • 3g salt
  • 20g water

Cheese Sauce:

  • 60g butter
  • 60g Wondra flour
  • 480g milk
  • 270g shredded cheese of choice

Onion Buns:

  • 185g milk
  • 2 whole eggs
  • 1 egg yolk
  • 10g instant yeast
  • 50g sugar
  • 460g flour
  • 14g dough conditioner
  • 8g salt
  • 42g softened butter
  • 1 sweet onion
  • Poppy seeds (optional)
  • Flaky salt (optional)
  • Egg wash (1 egg beaten with a splash of water)

Instructions

-Take your Tri-Tip and pat it dryyyy, then trim off any silver skin from the meat side and excess fat from the fat cap side.

-Generously season all sides with Chuds Steak Rub or your preferred seasoning.

-Fire up the pit with a classic post oak fire, maintaining a temperature around 250°F.

-Place the meat on the smoker and cook until it reaches an internal temp of 130°F (about 1.5 hours). Remove from the smoker and let rest.

-After resting, fire up your grill and sear the tri-tip on all sides for a few minutes total.

-Remove from the grill and slice as thinly as possible against the grain.

-Toast your onion buns, then spread the bottom bun with Arby’s Sauce.

-Pile on the sliced beef, then drizzle with warm cheese sauce.

-Add the top bun and enjoy!

Arby’s Sauce

-Combine all ingredients in a bowl and mix thoroughly.

-Adjust seasoning to taste.

Cheese Sauce

-In a saucepan, melt the butter over medium heat.

-Whisk in the flour and cook for a minute or two to form a roux.

-Slowly pour in the milk, whisking constantly, and bring to a simmer.

-Add the cheese and stir until smooth and melted.

-Season with a pinch of salt if needed.

Onion Buns

-In a stand mixer bowl, combine milk, eggs, and egg yolk. Mix until smooth.

-Add yeast and sugar, then mix again.

-Add flour, dough conditioner, and salt. Knead until a dough ball begins to form.

-Add softened butter and knead on medium speed for about 10 minutes until smooth and pulling from the bowl.

-Place dough in a greased bowl, cover, and let rise for 1 to 1.5 hours, or until doubled in size.

-Punch down the dough, divide into 95g portions, and shape into smooth balls by folding the seams underneath.

-Place on a lined baking sheet, cover, and let rise again for about 30 minutes.

-While the buns rise, finely chop the onion and sauté in butter with a pinch of salt over low heat until caramelized (about 15 minutes). Set aside to cool.

-Brush risen buns with egg wash, top with caramelized onions, and sprinkle with poppy seeds and flaky salt if desired.

-Bake in a 375°F oven for about 20 minutes or until golden brown.

-Transfer to a wire rack to cool before using.

Brad author info

Hi, I'm Brad

"My goal is to provide recipes meant for the backyard, but using skills I've learned with my years cooking professionally. Go cook something outside!"

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